After reading this article, the cause of vacuum pump failure is easy to find

Addtime: 2020-07-16 Browse times: 2427

The vacuum value is not high




Vacuum pump temperature too high




The temperature of the extraction body is too high. The vapor should be cooled before entering the vacuum pump




The vacuum pump body is damaged by sucking in the hard block. The vacuum pump should be disassembled to remove the hard block and repair or replace the scraped components




Vacuum pump cooling water is the most insufficient. The cooling water output should be increased. 4. The improper assembly line makes the motor rotor pivot offset, resulting in single and double-sided damage. It should be disassembled, inspected and reassembled.




Vacuum pump oil is not good




The oil quantity is too low. The remaining oil should be filled to the axis of the oil level gauge




The oil is dirty and the oil is affected. New oil should be replaced




The type of oil does not meet the requirements. Change vacuum pump oil of required model




The fuel pipe is blocked and there is no proper residual oil in the vacuum pump chamber. Should check the fuel pipe and fuel pump into the remaining oil, maintain the fuel pipe unobstructed.




After reading this article, the cause of vacuum pump failure is easy to find




Self leakage of vacuum pump




Steam leakage of sealing ring. Check the sealing condition of all sealing parts and replace the damaged sealing ring




The sealing ring of gas ballast valve is damaged or not tightened. The sealing ring should be replaced and the air ballast valve should be tightened. The automatic exhaust valve piece is damaged and the sealing is not good. The valve plate should be replaced




When the baffle plate is pressed into the vacuum pump, the interference is very large, which leads to the deformation of the vacuum pump cavity and the leakage of steam. The vacuum pump cavity should be renovated or replaced




Because the vacuum pump inner hole oil sealing is not good, resulting in steam leakage. The bearing end cover should be removed, checked for dirt or uneven, and cleaned or repaired




Yellow deformation or fracture of motor rotating bullet and insensitivity of rotating blade posture




The elastic yellow deformation should be repaired or replaced to make the rotor of the motor cooperate well with each other




The filter screen of air inlet is blocked




The lower filter screen should be cleaned up and then installed




Due to poor production and processing or damage, the gap between each other is too large




Check the space between the vacuum pump cavity, motor rotor, rotating blade and end cover plate, and repair or replace according to the required precision




Friction is hot during the operation of vacuum pump




If the temperature is too high, the vacuum pump oil becomes thinner and the sealing performance is worse




Cooling circulating water or electric fan should be used to reduce the temperature. In addition, the clearance between the relevant components should be checked and the maintenance or replacement should be carried out according to the specified precision




The motor and vacuum pump have abnormal overload operation, abnormal noise, noise, difficult rotation or "stuck" during the operation of the vacuum pump.




(1) If the temperature of vacuum pump is too high, please refer to Item 1 (1)




(2) The elastic yellow is deformed or cracked, which makes the support of the rotating plate uneven and sends out impact sound;




(3) If the assembly line is not good, it should be reassembled




(4) When the filter screen is damaged, metal material chips and laminated glass chips fall into the vacuum pump, which hinders the operation. The vacuum pump should be removed to check and eliminate the debris, repair or replace the damaged components, and install the filter screen,




(5) The environmental pollution in the vacuum pump cavity is serious, which causes the parts to rust. The vacuum pump should be removed and cleaned to remove rust and change the oil,




(6) The vacuum pump oil becomes turbid and its viscosity expands. The vacuum pump should be replaced with a new one,




(7) The vacuum pump cavity, shaft and coupling fit each other too tightly, resulting in poor lubrication. The fuel pipe should be reassembled, channeled and adjusted to improve the lubricity,




(8) The noise is caused by common faults of the motor. Repair the motor or add grease to the rolling bearing.




Oil leakage and oil pump of vacuum pump




(1) The sealing ring of transmission shaft, oil mark, oil inlet, automobile oil tank and other parts is damaged or the assembly line is wrong. Carefully check and replace the sealing ring with glass damage. When assembling the thread bolts, the force should be even,




(2) Because the front and rear left and right inner holes are not leveled or the end plate is not clamped, the oil leakage in the inner hole is caused. The inner hole should be ground flat and clamped tightly on the front and rear left and right end plates;




(3) The air inlet pressure is too high. We should try our best to reduce the air supply,




(4) The housing has standard orifice plates. Check and plug the hole,




(5) If the oil pump is caused by excessive residual oil, unnecessary oil should be released,




(6) If the oil screen under the exhaust pipe cover is installed reversely, the oil pump should be installed again;




(7) Sudden exposure to air caused oil pump. Turn off the low vacuum valve first.




Difficult start of vacuum pump




(1) The vacuum pump has returned oil. Turn the belt pulley with force and rotate it for several weeks to start it,




(2) Because the long-term does not run or shut down after not put into the air, so that the vacuum pump cavity filled with vacuum pump oil. It can be started by turning the belt pulley hard for a few weeks,




(3) If the oil temperature is too low, you need to heat up the oil or keep the room temperature above 15 degrees. You can also turn the belt pulley by force for several weeks, and then connect the power supply again to run for a few minutes, and then everything can work normally




(4) The oil has moldy and should be replaced with a new vacuum pump oil,




(5) The switching power supply should be maintained when the phase is broken.


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